Sat, May 19, 2012
Dupuy Storage Education
Global Transport
    Means of Transport
    Ship, Truck, Railroad

    Coffee in general cargo ship. The bagged cargo lies on double dunnage (criss-cross dunnage) to protect it from sweat. At the ship's side the cargo is protected by spar ceilings and at the front deep tank wall by upright wooden dunnage. The top dunnage (paper) provides a certain degree of protection against dripping sweat and dirt.
    Container Transport
    The protective and ventilation measures conventionally taken in a general cargo ship do not generally apply to containers.

    Containers have increased handling speeds decisively. The constant increase in container ship tonnage has increasingly reduced the supply of space in conventional ships. Approx. 95% of world wide coffee imports are already transported in containers - the change-over to containerized coffee transport is largely complete.

    Two types of container are used to transport coffee:

      1.) Standard container

        Standard containers differ in the materials used for wall and ceiling construction. Corrugated steel sheet, fiber glass-reinforced plastics and, occasionally, plywood, are used. The floor always consists of wood or perforated pressure plate.

        To simplify opening and closing of the containers, standard containers have a few small "ventilation holes", which have no ventilation effect but merely equalize pressure differentials on opening and closing of the containers.

        A standard container stuffed with coffee should be stowed below deck. The extreme temperature differences on deck (up to 60°C between day and night) could result in container sweat during maritime transport.

        In addition, a sharp drop in temperature in the container caused by the effects of the wind and weather of a northern winter may result in considerable container or cargo sweat. Below deck, these effects are considerably reduced.

        The bottom, sides and top areas of the cargo block in the container should be lined with packing paper. Incipient container sweat (initial drips) may be soaked up and distributed by the paper.

    Packing paper
    Nonwoven fabric
    Inlet
    Inlet
    Nonwoven fabric
     
      2.) Ventilated containers ("coffee containers")

        Ventilated containers have ventilation openings over the entire length of their side walls in the floor and roof areas. This ventilation is passive, i.e. the ventilated containers have to be actively ventilated from outside. Active ventilation can only take place when the hatch is closed. Upwardly directed air flow may be produced by extracting the hold air at the top and supplying fresh air in the area of the hold floor. This air then also flows through the ventilated container. This is the only way to ensure ventilation in the ventilated container.
    Container ventilation
    Container ventilation
    Container ventilation
    Container ventilation
        Because the ventilated containers are ventilated in this manner, they must be loaded below deck. On deck, the airflow through such containers might not be sufficient and the containers would also be exposed to considerable temperature fluctuations. Furthermore, on deck the additional ventilation openings in the container create the risk of seawater spray deposition.

        The container floor should be lined with paper. There must be no dunnage at the sides and in the top area, since the ventilation action would otherwise be impaired or completely prevented.

    The wooden flooring of the containers must be absolutely clean. If washed, it must be completely dried; the water content of the flooring should be 12%, corresponding to a lumber equilibrium moisture content of 70%, so that the flooring does not constitute an additional source of water vapor to dampen the coffee cargo and container atmosphere.

    Unpacking/stripping of the containers: green coffee beans are stuffed at intrinsic temperatures of 30 - 35°C. Since they are loaded below deck, coffee containers have a core temperature of approx. 18 - 20°C even during the Northern European cold season, due to the short duration of the voyage. If such containers are unloaded at -10°C, speed is of the essence. The more quickly are the containers stripped, the lower is the risk of moisture damage. Long truck or rail journeys should be avoided, since the extremely rapid cooling of the container would inevitably lead to container sweat. A container should where possible be unpacked within 24 to 48 hours of unloading from the container ship. Top and side dunnage cannot prevent wetting damage, but they can delay it. This period of delay may have a crucial effect on whether the cargo suffers damage or survives transport without damage.

    "Bulk containers": Approx. 1/3 of containerized coffee is transported as bulk cargo in 20' standard containers. Liner bags of plastic fabric are suspended in the containers. The container and liner bag are filled in a tilted position and both are then closed. The dunnage recommendations for "bulk containers" are the same as those for standard containers.

    Alternatively, coffee bags may also be transported on flatracks in ventilated holds. However, handling of the flatracks is problematic, as the cargo is exposed to the ambient atmosphere without any protection.

    Cargo Handling
    Hooks must not be used in cargo handling as they subject the cargo to point loads, so damaging the bags. Due to their shape, plate or bag hooks apply an area load and are thus more suitable for handling bags.

    In damp weather (rain, snow), the cargo must be protected from moisture, since moisture ingress may cause damage.

    Unpacking
    Packing
    Unpacking

    Stowage Factor
    1.90 m³/t (flat bags of jute fabric, 60 kg, Santos, Brazil) [1]

    1.98 m³/t (jute bag, 61 kg, Mombasa, Kenya) [1]

    1.72 - 1.81 m³/t (bags from Brazil) [11]

    1.81 - 2.09 m³/t (bags) [11]

    1.70 - 1.90 m³/t (bags) [14]

    Stowage Space Requirements
    Cool, dry, good ventilation.

    The containers should be stowed below deck away from heat sources. External meteorological conditions do not then have a direct effect on the containers. They are shielded from the external conditions by the surrounding containers and the ship's walls, so meaning that the hold air, with its temperature and moisture/humidity values, constitutes the decisive external influence. The risk of frost on the one hand and major daily variations in temperature may result in spoilage of the coffee, so stow below deck where possible.

    Segregation
    Fiber rope, thin fiber nets. Used nets must be washed and dried before use, to prevent tainting by odors or seawater.
    Cargo Securing
    In order to ensure safe transport, the bags must be stowed and secured in the means of transport in such a manner that they cannot slip or shift during transport. If loss of volume and degradation of quality are to be avoided, the packages must not be damaged by other articles or items of cargo.

    Attention must also be paid to stowage patterns which may be required as a result of special considerations, such as ventilation measures.